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Waste Heat Recovery With Boiler Economizer Spiral Type Finned Tube Heat Exchanger

Waste Heat Recovery With Boiler Economizer Spiral Type Finned Tube Heat Exchanger

MOQ: 10 bộ
giá bán: USD20,000 to USD50,000 per set
bao bì tiêu chuẩn: đóng gói đi biển để xuất khẩu với khung sắt
Thời gian giao hàng: Trong vòng 80 ngày sau khi nhận được khoản thanh toán xuống hoặc L/C
phương thức thanh toán: L/C ở tầm nhìn, T/T
khả năng cung cấp: 300 bộ mỗi tháng
Thông tin chi tiết
Nguồn gốc
Jiangsu, Trung Quốc
Hàng hiệu
HD Boiler
Chứng nhận
ASME, TUV, EN3834, ISO9001, Grade A
Số mô hình
HDBBE0810
Ứng dụng:
Nồi hơi nhà máy điện, trao đổi nhiệt
Vật liệu:
Thép không gỉ, thép nồi hơi, ống thép
NHIÊN LIỆU:
Than đốt, dầu đốt, khí đốt đốt
Xử lý bề mặt:
Sơn
Kết cấu:
nằm ngang
Màu sắc:
tùy chỉnh
Mô tả sản phẩm
 

Waste Heat Recovery With Boiler Economizer Spiral Type Finned Tube Heat Exchanger

 
Economizer Functions
 
 

Spiral finned tube heat exchanger elements have three key advantages: they keep a strong heat transfer capacity, work really well at self-cleaning, and still do a great job of recovering waste heat from flue gas when boilers are being renovated.
Now, let’s talk about the numbers side: the convective heat transfer coefficient goes up when the fin pitch increases, but it goes down when the fin height or fin width gets bigger. And the overall heat transfer capacity depends on three things—fin efficiency, the convective heat transfer coefficient, and the finned ratio. Also, the pressure drop gets higher as the fin height and width increase.
The main job of an economizer is to soak up waste heat from flue gas to warm the boiler’s feed water. This does two big things: it lowers the exhaust gas temperature and makes the boiler more thermally efficient.
There’s more to it, too. When the feed water’s temperature is adjusted (both before and after it enters the drum), the temperature difference between the water pipes and the drum walls gets smaller. That, in turn, eases the thermal stress on the drum walls—which helps the drum last longer.
Another plus: the feed water gets heated up in the economizer first, before it reaches the evaporation heating surface. This means the water doesn’t need to absorb as much heat from the evaporation heating surface. It’s like using the economizer to take the place of part of that evaporation heating surface—and here’s the kicker: the cost of the economizer’s heating surface is way lower than the evaporation one. So if you’re thinking about boiler manufacturing costs, adding an economizer is a pretty economical move.


 
Economizer Types
If according to materials, economizers can be divided into steel tube economizers and iron economizers. At present, most large and medium volume boilers widely use steel tube made economizers, because they have high strength and reliable working ability, and are able to withstand impacts, meanwhile they have good performance of heat transfer, small structure and low cost. One weak point is bad corrusion resistance, but now the modern boiler feed water are strictly treated, so the problem is almost solved.
If according to heating extension of the working fluid, economizers can be divided into non-boiling and boiling types.
1. Boiling economizers: the outlet water temperature not only can reach the surnatured temperature, but also can make some water vapourized, the proportion is about 10-15% of total feed water, not more than 20% in case of much flow resistance caused to the working fluid.
2. Non-boiling economizers: the outlet temperature is 20-25 degrees lower than the boiling point under pressure given.
Most of medium-presssure boilers use boiling type economizers. This is because the latent heat of vaporization of water in medium-pressure boilers is high, and the heat of the heated water is smal. Thus it is necessary to send some water to be vaporized in boiler economizer so as to prevent unstable combusion in funaces and prevent increased consumption of metal in the heating surfaces as superheaters caused by too low outlet flue gas temperature. In addition, it can help to play the role of economizers.
Superhigh pressure boilers mostly use non-boiling type economizers. This is because when the pressure is higher, the latent heat of vaporization is decreased, while heat of the heated water is getting more, so it is necessary to send some water to be heated in water wall panels so as to prevent the slagging on the heating surfaces of the furnace outlets and the furnace inside caused by too high temperatures in furnaces and of outlet flue gas. So usually superhigh pressure boilers use non-boiling type economizers.
The main factor to consider which type of economizers is boiler's parameters. When the boiler parameters differ, the ratio of heat absorption needed in three stages to heat the working fluid make differences. So the corresponding arrangements of three heating surfaces need to change, too. To large units with high parameters, their evaporative heat absorption is less, while the heat absorption of water by heating, the heat absorption of steam by superheating, the heat absorption by reheating are quite big. Thus, non-boiling type economizers are the main type for superhigh pressure unit boilers.
 
Specifications

 
Description Boiler economizer
Material Alloy steel, Carbon steel, SA210C ,SA213T22, etc.
Material standard ASTM, EN or ISO etc.
Dimension Customization
Weight

Min: 10 ton
Max.:1000 ton

Smelting Process: EF+LF + VD
Process Material→Ingot → Hot/Cold-Rolling→ Heat treatment (Normalizing+ tempering) → Inspection →rough machining→UT →2nd Heat treatment →finishing machining →Inspection
UT standard ASTM A388 or EN10228, etc

 
Quality Control
 
1. Impact test and Strength calculation report with applied materials information.
2. 100%NDT(non-destructive inspection) report of steel plate, tube and electrode
3. X-ray, γ-ray and liquid penetrant test inspection report (welding seam): to ensure the quality of the entire boiler
4. Hydraulic test report: ensure the standard working pressure and safety
 
Waste Heat Recovery With Boiler Economizer Spiral Type Finned Tube Heat Exchanger 0Waste Heat Recovery With Boiler Economizer Spiral Type Finned Tube Heat Exchanger 1

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Chi tiết sản phẩm
Waste Heat Recovery With Boiler Economizer Spiral Type Finned Tube Heat Exchanger
MOQ: 10 bộ
giá bán: USD20,000 to USD50,000 per set
bao bì tiêu chuẩn: đóng gói đi biển để xuất khẩu với khung sắt
Thời gian giao hàng: Trong vòng 80 ngày sau khi nhận được khoản thanh toán xuống hoặc L/C
phương thức thanh toán: L/C ở tầm nhìn, T/T
khả năng cung cấp: 300 bộ mỗi tháng
Thông tin chi tiết
Nguồn gốc
Jiangsu, Trung Quốc
Hàng hiệu
HD Boiler
Chứng nhận
ASME, TUV, EN3834, ISO9001, Grade A
Số mô hình
HDBBE0810
Ứng dụng:
Nồi hơi nhà máy điện, trao đổi nhiệt
Vật liệu:
Thép không gỉ, thép nồi hơi, ống thép
NHIÊN LIỆU:
Than đốt, dầu đốt, khí đốt đốt
Xử lý bề mặt:
Sơn
Kết cấu:
nằm ngang
Màu sắc:
tùy chỉnh
Số lượng đặt hàng tối thiểu:
10 bộ
Giá bán:
USD20,000 to USD50,000 per set
chi tiết đóng gói:
đóng gói đi biển để xuất khẩu với khung sắt
Thời gian giao hàng:
Trong vòng 80 ngày sau khi nhận được khoản thanh toán xuống hoặc L/C
Điều khoản thanh toán:
L/C ở tầm nhìn, T/T
Khả năng cung cấp:
300 bộ mỗi tháng
Mô tả sản phẩm
 

Waste Heat Recovery With Boiler Economizer Spiral Type Finned Tube Heat Exchanger

 
Economizer Functions
 
 

Spiral finned tube heat exchanger elements have three key advantages: they keep a strong heat transfer capacity, work really well at self-cleaning, and still do a great job of recovering waste heat from flue gas when boilers are being renovated.
Now, let’s talk about the numbers side: the convective heat transfer coefficient goes up when the fin pitch increases, but it goes down when the fin height or fin width gets bigger. And the overall heat transfer capacity depends on three things—fin efficiency, the convective heat transfer coefficient, and the finned ratio. Also, the pressure drop gets higher as the fin height and width increase.
The main job of an economizer is to soak up waste heat from flue gas to warm the boiler’s feed water. This does two big things: it lowers the exhaust gas temperature and makes the boiler more thermally efficient.
There’s more to it, too. When the feed water’s temperature is adjusted (both before and after it enters the drum), the temperature difference between the water pipes and the drum walls gets smaller. That, in turn, eases the thermal stress on the drum walls—which helps the drum last longer.
Another plus: the feed water gets heated up in the economizer first, before it reaches the evaporation heating surface. This means the water doesn’t need to absorb as much heat from the evaporation heating surface. It’s like using the economizer to take the place of part of that evaporation heating surface—and here’s the kicker: the cost of the economizer’s heating surface is way lower than the evaporation one. So if you’re thinking about boiler manufacturing costs, adding an economizer is a pretty economical move.


 
Economizer Types
If according to materials, economizers can be divided into steel tube economizers and iron economizers. At present, most large and medium volume boilers widely use steel tube made economizers, because they have high strength and reliable working ability, and are able to withstand impacts, meanwhile they have good performance of heat transfer, small structure and low cost. One weak point is bad corrusion resistance, but now the modern boiler feed water are strictly treated, so the problem is almost solved.
If according to heating extension of the working fluid, economizers can be divided into non-boiling and boiling types.
1. Boiling economizers: the outlet water temperature not only can reach the surnatured temperature, but also can make some water vapourized, the proportion is about 10-15% of total feed water, not more than 20% in case of much flow resistance caused to the working fluid.
2. Non-boiling economizers: the outlet temperature is 20-25 degrees lower than the boiling point under pressure given.
Most of medium-presssure boilers use boiling type economizers. This is because the latent heat of vaporization of water in medium-pressure boilers is high, and the heat of the heated water is smal. Thus it is necessary to send some water to be vaporized in boiler economizer so as to prevent unstable combusion in funaces and prevent increased consumption of metal in the heating surfaces as superheaters caused by too low outlet flue gas temperature. In addition, it can help to play the role of economizers.
Superhigh pressure boilers mostly use non-boiling type economizers. This is because when the pressure is higher, the latent heat of vaporization is decreased, while heat of the heated water is getting more, so it is necessary to send some water to be heated in water wall panels so as to prevent the slagging on the heating surfaces of the furnace outlets and the furnace inside caused by too high temperatures in furnaces and of outlet flue gas. So usually superhigh pressure boilers use non-boiling type economizers.
The main factor to consider which type of economizers is boiler's parameters. When the boiler parameters differ, the ratio of heat absorption needed in three stages to heat the working fluid make differences. So the corresponding arrangements of three heating surfaces need to change, too. To large units with high parameters, their evaporative heat absorption is less, while the heat absorption of water by heating, the heat absorption of steam by superheating, the heat absorption by reheating are quite big. Thus, non-boiling type economizers are the main type for superhigh pressure unit boilers.
 
Specifications

 
Description Boiler economizer
Material Alloy steel, Carbon steel, SA210C ,SA213T22, etc.
Material standard ASTM, EN or ISO etc.
Dimension Customization
Weight

Min: 10 ton
Max.:1000 ton

Smelting Process: EF+LF + VD
Process Material→Ingot → Hot/Cold-Rolling→ Heat treatment (Normalizing+ tempering) → Inspection →rough machining→UT →2nd Heat treatment →finishing machining →Inspection
UT standard ASTM A388 or EN10228, etc

 
Quality Control
 
1. Impact test and Strength calculation report with applied materials information.
2. 100%NDT(non-destructive inspection) report of steel plate, tube and electrode
3. X-ray, γ-ray and liquid penetrant test inspection report (welding seam): to ensure the quality of the entire boiler
4. Hydraulic test report: ensure the standard working pressure and safety
 
Waste Heat Recovery With Boiler Economizer Spiral Type Finned Tube Heat Exchanger 0Waste Heat Recovery With Boiler Economizer Spiral Type Finned Tube Heat Exchanger 1

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